Page 30 - Workswell Catalogue
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OEM ThermoInspector
29
THERMOINSPECTOR FOR FLIR THERMAL CAMERAS
KEY FEATURES
Complete machine infrared vision package
Plug and Play installation and easy setup
Powerful full-screen operator visualization
Graphs, tables, OK/NOK indicators and stats
8x digital inputs and outputs, 4x Ethernet ports
Power over Ethernet cabling or 24 VDC
System overview
2 possible versions: Passive central controller or Touchscreen
central controller Camera ports: 4 x Gigabit PoE Ethernet, 2 x
Gigabit Ethernet for PLC Digital Inputs: 8 x isolated (24 VDC com-
Central controller units patible) inputs Digital Outputs: 8 x open collector outputs Serial
ports: RS232, RS485 Power supply: 6-36 VDC USB ports: 2 x
USB3 super speed ports for data uploading Embedded operating
system optimized for multi-camera connection
Up to 4 connected LWIR cameras per one central unit, different
GigE FLIR cameras such a Ax5, A315 and A615 with manual or
automatic focusing
Lenses: Interchangeable and focusable, various field of view
Workswell ThermoInspector is automatic inspection Thermal cameras Framerate up to 200 Hz
Temperature range: -25 °C to +2 000 °C (13 °F to +3 632 °F)
system for thermal monitoring, analysing and evalu- Accuracy: ± 2 % or ± 2 °C (± 3.6 °F)
Temperature sensitivity: ≤ 0.03 °C (30 mK, 0.054 °F) @ 30 °C
ation. It can be used for all welding, heating, cooling, (68 °F)
TIxx package: Touchscreen Panel Controller or Passive Controller
soldering and other thermal processes in plastic, met- Content of delivery (IR Software included, LCD, 4 PoE ports, isolated DIO, SW,
6-36 VDC), Cables (DIO 1 m, UTP 10 m, DIO board)
al, biological, chemical and another manufacturing in- Power supply
dustry. The ThermoInspector can measure, record and Controller Supply Input 6-36 VDC or 230 VAC (with optional adapter)
evaluate thermal information in real time and coop- Power Dissipation 150 W (Touch-screen controller version) 120 W (Passive control-
ler version)
erate with existing machine control systems and PLCs. Mechanical and environmental information
Passive controller 260 x 215 x 79 mm
ThermoInspector system consists a Central Controller version
Touchscreen controller
unit that supports up to 4 thermal cameras. All infra- version 22 inch panel, 538 x 329 x 53 mm
red cameras use highly sensitive infrared sensors and Internal Protection IP 65 for thermal camera with external housing (IP 40 without)
IP65 front panel of Touchscreen controller version
measure within a temperature range of up to +2 000 °C Thermal Camera Settings IP40 for all passive controller version and another electronics
(3 632 °F.). Due to these extraordinary properties, it can Fully radiometric streaming for every thermal camera. User
continuously measure and evaluate thermal fields on Source of image can use different cameras with different resolutions for same
central controller in multi-camera configuration. Cameras can
the measured product surface of any material. use variable speed from 1 Hz up to 200 Hz, temperature range
and trigger settings. System measures current FPS, camera body
temperature and communication stability.
The system can consequently check the thermal char- Emissivity, windows transmission, Humidity, reflected tempera-
acteristics such as thermal gradients, maximum or min- Radiometry ture, athmosperic temperature and distance correction. Image
can be rotated every 90 degrees.
imum temperature as well as evaluate the dispersion of Calibration Each camera is supplied with special calibration file saved in
ThermoInspector system. User can also set on-field 3point
the temperature along the thermal cut, check the speed camera calibration.
of the increasing temperature in the selected area. User can choose from 14 palettes – BlackRed, BlueRed, BWRGB,
Fire, FLIR Iron, Gradient, Gray, Iron1, Natural, Rainbow, Sepia,
Palettes and Isotherms
Steps, Temperature, WBRGB. There are also several types of
temperature isotherms (above, bellow, between) available.
Graphical environment and operator vizualization
MANY CONFIGURATION OPTIONS ThermoInspector contains 6 measurement tools (Point, Rectan-
OEM
Measurement tools gular, Elipse, Line, etc) with local selectable emissivity. User can
define statistical markers such as Maximum, minimum, average,
Workswell ThermoInspector automatically detects Deviation, Median.
all infrared cameras. Customer can setup differ- Graphs and Values Continuous or discontinuous time charts, temperature profiles
and numerical indicators
ent types of color palettes, isotherms, manual History and logs ThermoInspector can save criterion tables, measurement results,
images and graphs.
temperature span or change camera temperature Measurement and control modes
range. Intuitive graphical interface check user con- Triggers and alarms Independent triggers (camera selectable) – falling, rising edge or
latch, Up to 5 alarm outputs
figuration and system integrity. Operator can place There are several types of evaluation modes. The most com-
different types of measurement tools and check Evaluation modes mon applications use one time triggered measurement and
afterwards evaluation. ThermoInspector can measure single
real-time data streaming and values. shot image or sequence. For all 24h/7d applications you can use
Non-trigger mode.
